D.I.Y: Help your carbs breath more easily

Is your carbed bike wheezing like a 60-a-day smoker after a 100m dash? Here's how to make your bike breathe more easily

Posted: 29 October 2007
by Daryll Young

Jump to our descriptive step by step guide for clean carbs

With more and more bikes now coming with fuel-injection the art of fettling carburretors is gradually being forgotten, so here's a reminder. It's only in the last five years that fuel-injection has really become common on bikes, so if you are looking at buying an older machine the chances are it will have carbs, and they may well need cleaning -  especially if the bike has been off the road for a long period of time.

Because it's a fiddly and somewhat time-comsuming task, getting carbs cleaned professionally is expensive, but it isn't actually that hard to do. And virtually no specialist tools are required.

But how do you know if your bike's carbs need a clean? Well for a start, is it running properly? If it keeps cutting out at high revs, stutters, doesn't tick over properly etc, then the chances are it is something to do with the carbs. It could be a bit of dirt, a float set at the wrong height, a blocked jet or an incorrectly set air screw. All simple things to check and fix if necessary. Also if you are fitting a race exhaust to a carbed bike then it will need to be re-jetted to suit the pipe. Again, easy to do.

So where do you start? Well the first thing is to get to the carb or carbs. Strip off the fairing or side panels and put them somewhere safe. Next to come off is the tank; again put it safely away from where you are working and take care disconnecting fuel lines, remembering what went where. Keep a notebook and pen nearby to make any drawings or notes to help you when reassembling. Now you should be able to see the carbs, so get ready for the fiddly part.

First up loosen the jubilee clips that hold the carbs to the inlet manifold and air-box then disconnect all the over-flow pipes and wires that attach the carbs to other things on the bike. Why do carbs have wires going to them? Some have carb heaters, to stop carb-icing in winter, and some have sensors. It may not be necessary to disconnect all the fuel overflow pipes, some are short enough to come away with the carbs; what you are trying to avoid is having to re-route any long tubes.

Carbs clear of connectors? Right, disconnect the throttle cables and now is the tricky part, getting them out. This is always a fiddle because carbs are inevitably placed in a very small, confined space. Once you have taken them out you will learn the technique, but the first time is always a case of trial and error -  usually more error. Patience is the key here.

Right, carbs out. The first job is to check the diaphragm, provided your bike has one as there are a few types of carb. A CV (constant velocity) carb is operated by a vacuum lifting the needle while on other carbs such as flat-slide ones the throttle cable physically lifts the needle.

On a bike with CV carbs the first thing to do is check the diaphragm for rips. Take the top of the carb off and carefully pull out the diaphragm. Gently inspect it for rips and replace if it has any. If your bike is running rich or lean you can also adjust the needle height. Simply remove the circlip holding the needle in and move it down a notch for richer and up for leaner. Diaphragm checked, it's time for the jets.

Remove the four cross-head screws that hold the float bowl on. You can mash these up very easily, so be careful and use a tight-fitting screwdriver. Replace them with decent Allen bolts when you put it back together again.

Now you have the jets exposed carefully remove each one and clean it. The best stuff to clean out any jet is air, so blow through them then squirt some carb cleaner through. Clean the whole of the inside of the carb by blowing and squirting cleaner in and take out each jet individually. Have a careful look in the float bowl for dirt, this is a good clue if there is any inside the carb.

Checking the float height is tricky and different techniques apply for different bikes - your owner's manual should be able to help on this one. If you don't have a manual then the internet often has the answers, or contact your local dealer for help.

All clean and tidy? Good. Now check the air screw, which should be set somewhere between one-and-a-half and two-and-a-half turns out from fully in. Again check your owner's manual or contact a dealer.

All done? Then it's time to put the float bowl back on, replace the cross-head screws and try and get the carb back in again. Remember it came out so must go back in again. This part is always a nightmare so take your time and above all remain calm. Frustration leads to disaster. Don't get annoyed and try to force it in there, be gentle and use some lube or light oil such as WD-40 on the rubbers to help easy the carb into place. Once there re-connect all the electrical clips and fuel lines, re-connect the throttle cables and check that everthing runs smoothly.

Finally replace the tank and bodywork and see if she starts up. Rememebr it'll take a while for the fuel to re-fill the carb. But that's it, congratulations for a job well done.



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MAC
For this type of thing to be useful to the amature mechanic you really need pictures to illustrate each step

Posted: 13/01/2008 at 13:52

I've put the float in upside down on a Mikuni carb. You wouldn't think it was physically possible, (never mind intellectually) but it is. 

I've done it Twice! The second time I realised why it was leaking quite quickly. The first time, not.

Many people don't have compressed air available. I've found boiling a gungy carb in water (with some detergent) shifts a lot of the crap, and a 5 or 10 ml syringe (preferably the type with a screw-on hypodermic needle) makes a good micro-pressure-wash for the jet passages.

 Watch that needle though. As Neil Young points out, it can do some damage.


Posted: 11/12/2009 at 17:33

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