KTM Superduke Seizing Brakes

6 messages
02/02/2010 at 14:57

Sorry to sound so dramatic, but I am searching all over the Internet for KTM Superduke Forums to try and save SD riders from having the same bad experience I and others have had.

The bottom line is that my front brakes seized on my SD nearly a year ago throwing me down the road, luckily not under traffic as I ended up on the other side of the road.

Myself and others had the same problems and although in the great scheme of things, the numbers are low, it only takes one to go under a truck and make this more serious that KTM are willing to admit.

After many, many attempts to contact KTM and get a response, they totally ignored us.

Eventually we went to the UK VOSA to investigate the problem and they found that there was a problem with the brakes but then said the way around it was to wash and dry the bike after every ride in the winter because the brakes aren't designed to have salt on them and will seize.

This is a quote from one of the other guys who also came off his SD after speaking to VOSA about their response to guys falling off;

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Hi guys, i just Spoke to Martin ( VOSA) on the the phone. seems a sensible chap. This is what was said (if i remember right) He said my bike is different than the rest as mine didn't lock up. 5 others have locked up while the owner was riding. they will not be looking into mine any longer as there is a difference between them. although the info will be sent to KTM. we talked about the test as outlined above and why the problem has occurred.

Its due to crud build up on the pads and caliper piston. this crud Must be washed off before each ride as its not a std road spec caliper. salt and the material used to bind the salt is what holds the extra crud on the caliper. this in turn stops the race spec piston from returning and the brakes lock. race spec caliper are as the are called race spec not road spec. extra care is needed with them.



KTM have issued in our handbook guidelines on how to maintain the race spec brakes and we MUST carry out that maintenance. Hence wash before each ride, hose out the caliper and use the cleaning spray they recommend. if we don't maintain the caliper in the way they recommend its down to us if we have a problem. cos we have been told how to maintain them and have failed to do so.


My view is this. if you notice any extra noise or it feels harder to push , sudden biting or disc looks gray rather than shiny, service the brakes. I don't think I can honestly recommend anyone coming to the forum to buy a KTM for road use, unless they understand its a race spec brake that MUST be cleaned before each ride. If i had known I MUST clean the brake every morning before my 5 o'clock trip to work I would have considered the CBR1000R for sure. may be i need another bike for work? do KTM do a go to work, don't need a brake service model ??? Yam/honda could do well out of this. 5 guys got a poor deal.

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So as you can see they even recommend washing BEFORE a ride as well !

Some of you may be members of the other Forums we've been posting on so apologies if this is old news.

However I will not allow KTM to ignore this, they are not even contacting Dealers or Owners to give them this 'advice' so there is a damn good chance it will keep happening.


Look after your brakes as if it were a Race Bike because at the end of the day, if you fall opff its all your own fault.

Edited: 02/02/2010 at 15:01
26/02/2010 at 13:18

Its still happening !!

Look at pg 130 in this months BIKE magazine.

To try and bring together everyone who is concerned or who have already had problems, I have set up a new Facebook Group which you are invited to add to your friends list and make comments on what you think should be done.

The name of the Group is

KTM Superduke Front Brake Seizures

Feel free to add !!
Edited: 03/03/2010 at 14:08
17/03/2010 at 19:14

Is this happening to all KTMs? Or All LC8s? Or all Dukes?

What are the problem brakes called or how would I note them if looking to buy a KTM?

17/03/2010 at 21:12
If you check out this link to the KTM UK Forum you will see KTM have now issued a note to all Superduke owners to go and get their brakes checked, I'd advise anyone with a SD to do it !

http://www.ktmforum.co.uk/showthread.php?32042-Front-Brake-Seizing-beware-%21
22/06/2012 at 17:32

Hi I bought a KTM superduke 2005 only 3 months ago from a main dealer and I have fallen victim to similar and been thrown down a motorway as a result. Luckily not killed. From spending 10 minutes on google it seems it spreads from the 1st edition right up until present yet nothing is being done to protect future owners. I am so angry and I not even at a stage yet to take legal action. Seriously annoyed.

27/06/2012 at 09:02

What are the problem brakes called or how would I note them if looking to buy a KTM?

www.bizworldusa.com

Edited: 27/06/2012 at 09:02
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